Original Article

Design and Optimization of Febuxostat-loaded Nano Lipid Carriers Using Full Factorial Design


  • Shailendra BHATT
  • Jai Bharti SHARMA
  • Ruchi KAMBOJ
  • Manish KUMAR
  • Vipin SAINI
  • Shailendra MANDGE

Received Date: 16.07.2019 Accepted Date: 12.12.2019 Turk J Pharm Sci 2021;18(1):61-67 PMID: 33633486


This work aims to develop nanostructured lipid carriers (NLCs) to improve the oral bioavailability of febuxostat (FEB).

Materials and Methods:

High shear homogenization, a well-known technique, followed by bath sonication with slight modifications was used to prepare FEB-loaded NLCs using oleic acid as liquid lipid and stearic acid as solid lipid. A total of 3² full factorial design was utilized to examine the effect of 2 independent variables, namely, X1 (liquid to solid lipid ratio) and X2 (surfactant concentration) on the Y1 (particle size) and Y2 (% entrapment efficiency) of the drug. The prepared NLCs were evaluated for particle size, polydispersity index, zeta potential, and (%) entrapment efficiency.


The drug’s highest solubility was found in the stearic (solid lipid) and oleic acid (liquid lipid), which were further chosen for NLC preparation. Result of the present study showed an increase in entrapment efficiency and a decrease in particle size with the increase in liquid lipid to solid lipid ratio. With increased surfactant concentration, a small particle size is observed. The optimized formulation’s particle size and (%) entrapment efficiency was found to be 99 nm and 80%, respectively. The formulations’ zeta potential and polydispersity index were found within the range. Compared to plain drug suspension, the optimized formulation showed higher drug release, which may be due to the presence of the higher amount of liquid lipid. The particles shown in the transmission electron microscopy were round in shape and have smooth surface. Stability studies showed that the NLC formulation can be stored for a longer time period under room condition.


FEB-loaded NLC were successfully prepared using full 3² factorial design, and can be further used for oral delivery of FEB for gout treatment.

Keywords: Febuxostat, nanostructured lipid carriers, oral drug delivery, oleic acid


The most convenient route for drug administration is the oral route because it offers multiple dosage forms selectivity and high patient compliance.1 Not just the drug’s solubility but also its other inherent characteristics, like physiological milieu in the gastrointestinal tract including pH value and bile salts, slows down the drug’s absolute absorption.2,3

In mid-90’s, Professor R. H. Müller (Germany) and Professor M. Gasco (Italy) started to research on the capability of lipid-based drug delivery system, that is, solid lipid nanoparticles.4 However, drug loading is a significant disadvantage of such dosage form. The incorporation of a liquid lipid in the nanoparticle preparation helps incorporate more drugs in the nanoparticle and enhance the nanocarrier’s physical stability. This liquid lipid-containing nanoparticles were further named nanostructured lipid carriers (NLCs).5,6 These are made up of biocompatible solid and liquid lipids.7 NLCs are better than other colloidal carriers because of their drug loading capacity; and thus, have been investigated to more extent in pharmaceutical modernization.8 NLCs are also helpful in other administration routes of administration, such as dermal, oral, ocular, and pulmonary. In topical transporter, NLC also shows high drug release, drug targeting, and proper lipophilic and hydrophilic drug molecules absorption.9,10

One of the most common crystal-induced arthropathies is gout, which is caused by arthritis infıammation. Other gout problems that may arise are metabolic syndrome, renal disease, and cardiovascular disease.11 Hyperuricemia is an abnormality that is mostly found in children and adolescents. Because of its low concentration in the serum, even pediatricians cannot measure children’s uric acid level. According to a recent study, hyperuricemia occurs because of obesity and non-communicable diseases like cardiovascular disorders. More attention has been given to it in children and adolescents.12,13

Another powerful, non-purine particular xanthine oxidase inhibitor is febuxostat (FEB). It is used to treat hyperuricemia in grown-ups with gout.14 FEB is a biopharmaceutics classification system class 2 drug and is acidic in nature (pKa~3.08).15 According to the Food and Drug Administration, FEB tablets show low oral bioavailability of 49.9% because of its low water solubility and low enzymatic degradation.16 This research aims to develop the FEB-loaded NLC formulation using high shear homogenization technique followed by bath sonication method.


FEB was received as a gift sample from Arbindo pharmaceuticals in Dehradun, India. Oleic acid, methanol AR, and sodium hydroxide pellets were purchased from Qualikems fine chemicals in Mumbai, India. Disodium hydrogen phosphate and potassium dihydrogen phosphate were purchased from S. D. Fine Chemicals, Ltd in Mumbai, India. Stearic acid and Tween 80 were purchased from Central Drug House Ltd. Vardaan House Daryaganj in New Delhi, India. All ingredients were of analytical grade.


Selection of lipids

Solid and liquid lipid was selected based on the drug’s extreme solubility in various lipids.17 The solid lipid was selected based on the solubility studies of the drug in stearic acid, glyceryl monostearate, cetyl alcohol, palmitic acid, whereas liquid lipid was examined in castor oil, isopropyl myristate, and oleic acid. In glass vials, the solid lipid was accurately weighed and heated to 70°C. FEB of 10 mg was added to these vials with continuous stirring. It was cooled to room temperature and was microscopically examined for precipitation. Solid lipids that did not show any precipitation were selected for further studies.18

Formulation of FEB-loaded NLC

Design of the experiment

To study the effect of 2 independent variables X1 (liquid to solid lipid concentration) and X2 (surfactant concentration) on the drug’s particle size (Y1) and entrapment efficiency [(EE); Y2), a full 3² factorial design was used. Table 1 represents the 32 factorial design along with factors and levels.

Statistical analysis

DESIGN-EXPERT® version 13.0 was used to perform the statistical analysis.

Preparation of FEB-loaded NLC

The NLC was prepared by high shear homogenization followed by bath sonication with slight modifications.8 The lipid phase was melted in a water bath at 85°C, and then the drug was added. The lipid and aqueous phases were prepared separately. The surfactant solution or aqueous phase was prepared by adding Tween 80 in water. To form a suspension, a preheated surfactant solution was added to the melted lipid. It was further homogenized for 15 min at 12,000 rpm by the high shear homogenizer (Remi Motors Ltd, Mumbai, India). All the formulations were subjected to a 5-min bath sonication (Hwashin Technology, Seoul, Korea) for uniform size distribution.19 In a cooling centrifuge, the dispersion was centrifuged at 10,000 rpm for 60 min at 10°C, thereafter. To get the desired particle size, the sedimented soft pellet was separated from supernatant and resuspended in 20 mL of distilled water, which contained 2%-3% Tween 80 as stabilizer, with stirring for 10 minutes and again subjected to ultrasonication for 1 min.

Evaluation of FEB-loaded NLC

Particle size

After proper dilution with distilled water, the particle size and zeta potential were measured. The scattering angle was fixed at 173°C, and the temperature was maintained at 25°C.

Entrapment efficiency

The formulation was centrifuged at 10,000 rpm, and the supernatant was collected and was used to calculate the EE. Then, dilution was made up to 10 mL with phosphate-buffered saline pH 7.4, and FEB content was determined using an ultraviolet spectrophotometer at 315 nm.

The drug’s EE was calculated as follows:8

(%) EE: Total amount of drug - drug in supernatant x100

                             Total amount of drug

Optimization of formulation

The design master was used for optimization. Highest (%) EE and minimum particle size was the basis in selecting the optimized formulation.

Interaction between the factors

To statistically evaluate all the results, One-Way analysis of variance was used. P value gives the different independent variables’ impact on dependent responses such as EE and particle size. Further, the reduced model was generated by omitting non-significant terms (p>0.05) from the full polynomial model. The reduced polynomial model was used to evaluate the effect of independent variables on the responses.

In vitro drug release studies

The plain drug suspension and prepared NLC’s in vitro drug release study was carried out using the dialysis sac method, based on a previously published method with slight modifications.19 An accurately measured amount of plain drug solution and prepared NLC equivalent to 5 mg of FEB were introduced into the sac; and the sac was properly tied with a thread at both ends. The sac was then hanged in 200 mL of phosphate buffer pH 7.4, with 1% polysorbate 80 and kept on a magnetic stirrer. The receptor compartment temperature was maintained at 37°C±1°C at a predetermined time, and, with the help of a pipette, aliquots of 5 mL were withdrawn and replaced with fresh buffer at each time. The sample was filtered using a membrane filter (0.45 µm) and was analyzed spectrophotometrically at 315 nm. For blank solutions, the same procedure was repeated.

Characterization of optimized FEB-loaded NLC

Surface morphology study

To study the surface morphology of optimized formulations, transmission electron microscopy [(TEM); Philips Tecnai-20, USA] with an accelerating voltage of 120.0 kv was used. The NLC dispersion was prepared in distilled water, and a drop of dispersion was placed on the carbon-coated copper grid followed by drying.

Stability study

Freeze-dried optimized formulation was used to carry out stability studies, according the International Conference on Harmonisation regulations. The samples were stored in vials for 3 mo and kept at atmospheric conditions of 25±2°C/60±5% relative humidity (RH) and 40±2°C/75±5% RH in a stability chamber (Macro Scientific Work Pvt Ltd., New Delhi, India) in order to check their stability. Also, at specified intervals, such as 0, 15, 30, 60, and 90 d, these samples’ physical appearance and EE were determined.


Solid and liquid lipid selection

Compared with other lipids, the solid and liquid lipid drug solubility was found highest in stearic and oleic acid, respectively. The were selected for NLC preparation as they did not show precipitation in the solubility studies of FEB.

Evaluation of optimized NLC

Zeta potential and polydispersity index

Colloidal dispersion stability is evaluated by zeta potential. It measures the repulsion degree between similarly charged particles to prevent the particle aggregation. Polydispersity ranges from 0 to 1, and its index is the width measurement of the particle size distribution. An index near 0 has narrow-size distribution. As shown in Table 1, the mean polydispersity index value and zeta potential of drug-loaded NLC formulations F1 to F12 varied in the range of 0.135 to 0.452 and -12.3 to -28.3 mv, respectively. In Figure 1, the optimized formulation F8 showed zeta potential of -17.9 mv. It was found in previous studies that only the electrostatic repulsion is not responsible for the stability of nanoparticles but to formulate stable nanoparticles, steric stabilizer also has a significant effect. The surfactant’s high concentration compensates missing electrostatic repulsion and stabilizes the dispersion for a long duration.20 The steric stability fto NLC is provided by Tween 80’s high concentration.

Optimization of formulation

Entrapment efficiency

As shown in Table 1, all the NLC formulations’ EE was remarkably increased from 65.2±1.25 to 80±2.27%. EE was found to be 80% for optimized formulation. Results on the incorporation of liquid to solid lipids shows that more drug is entrapped in the NLC.21 regression analysis was used to obtain the polynomial equation of the full model for EE. The full model is as follows:

Y1: 74.23+5.70X1+1.83X2-0.9375X12+0.2625X22-0.7750X1X2

The non-significant terms from the full model were removed (p>0.05) to obtain a reduced model as follows:

Y2: 74.23+5.70X1+1.83X2-0.9375X1²+0.2625X22

The higher positive coefficient in the equation indicates the raising variable increasing the response and effect of factor on the response. X1, X2, X1X2, and X12 factors were found to be significant based on their p values. The calculated f value for the given model was found very low compared with the tabular f value (α: 0.05, 2, respectively), which clearly demonstrates that the omitted terms does not significantly affect the prediction of EE. It was found in this study that EE increases significantly by increasing the surfactant concentration and liquid to solid lipid ratio. The high drug solubility in the melted lipids and more space provided for drug accommodation resulted in high EE. High liquid lipid proportion helps increase drug solubility in the lipid matrix, hence, high % EE was observed. The 3D surface response plot for % EE is shown in Figure 2.

Particle size

To confirm the produced particles’ nano-range, particle size measurement was required and are presented as z-average diameter. All the formulations’ particle size ranges from 99-229 nm, as shown in Table 1. Formulation F8 showed considerably smaller mean particle size of 99 nm. It was confirmed from the data obtained from the experimental design that the model is significant. The polynomial equation of the full model for the particle size was obtained by regression analysis. The full model is as follows:

Y2: 179.58-53.17X1-15.17X2-13.25X12-8.25X2²+3.75X1X2

Non-significant terms from the full model were removed (p>0.05) to obtain a reduced model as follows:

Y2: 179.58-53.17X1-15.17X2-13.25X1²-8.25X22

Based on the p value, X1, X2, X12 and X22 factors were found to be significant. The calculated f value for the given model was found very low compared with the tabular f value (α: 0.05, 2, respectively), which clearly demonstrates that the omitted terms does not significantly affect particle size prediction. From the above study, it was found that particle size decreases when the liquid to solid lipid ratio increases.22,23 The surfactant concentration (X2) is also a critical factor that significantly affects the particle size. An increase in NLC formulation’s surfactant concentration reduces the interfacial tension between the lipid and dispersion; thus, NLC with smaller particle size are formed. The optimized formulation’s particle size was found to be 99 nm. Figure 3 shows the 3D surface response plot for particle size.

Characterization of optimized FEB-loaded NLC

Surface morphology study

From TEM study, it was found that NLC particles are spherical in shape and have a smooth surface, which is illustarated in Figure 4. The NLC’s shape is in correlation with the previous findings. TEM study also proved that the NLC’s particle size is less than 100 nm, which is reliably equal to the particle sizes calculated by zetasizer.

In vitro drug release

Figure 5 shows the percent cumulative drug release that was studied over a period of 12 h. In the second hour, NLC demonstrated a high burst release. Optimized formulation (F8) showed enhancement in drug release compared to a plain drug suspension, and this is because of the presence of a higher liquid lipid amount. More liquid lipid stays at the outer shell of nanoparticles and shown essentially greater solubility for hydrophobic drugs which gives burst release in drug profile. As shown in Figure 6, the drug release was then fitted into the zero order, first order, and Higuchi kinetic model. NLC’s drug release characteristics were best fitted to the Higuchi model. The correlation was determined for kinetics models. As shown in Table 2, the value of R² indicates that the drug release characteristics were best fitted to Higuchi kinetic model.

Stability study

This table provides data for the optimized formulation stability of (F8). At the given stability conditions, no change in physical appearance was observed. It was also observed in accelerated conditions that there is a slight decrease in EE. The results show that storage of lipid-based formulation is not suitable under the accelerated temperature because the drug starts degrading under this condition or temperature. Table 3 shows the data for the stability study. Thus, with the help of this table, it can be concluded that the formulated NLC can be stored for longer period of time under room condition rather than in the accelerated condition.


With the use of high shear homogenization followed by bath sonication technique, NLC was successfully prepared and optimized. To study the effect of liquid to solid lipid ratio and surfactant concentration on the drug’s particle size and EE, a full 3² factorial design was utilized. Based on the solubility studies, stearic and oleic acid were selected as the solid and liquid lipid, respectively, and tween 80 was used as the surfactant. From the above study, it was found that particle size and (%) EE are significantly affected by both liquid to solid lipid ratio and surfactant concentration significantly. By increasing the surfactant concentration and liquid to solid lipid ratio, EE was found to be increased. High % EE resulted from high liquid lipid proportion, which helps increase drug solubility in the lipid matrix. The interfacial tension between the lipids are reduced with the increase in surfactant; and a decrease in particle size is resulted from dispersion. All formulations’ zeta potential and polydispersity index were within range. The high concentration of tween 80 compensates missing electrostatic repulsion and provides steric stability to NLC. TEM images show the spherical globules nanosized particles with a smooth surface area; and NLC’s particle size is obtained less than 100 nm, which is in good agreement with the zetasizer results. In vitro drug release study showed the sustained release of drug up to 12 h. Stability study showed that the formulation possesses good stability at room temperature, whereas the accelerated temperature is not an appropriate storage condition for lipid-based formulation. FEB-loaded NLCs were successfully prepared and can be used for oral delivery of FEB in gout treatment.

Conflicts of interest: No conflict of interest was declared by the authors. The authors alone are responsible for the content and writing of the paper.

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